UGP-7250FS Fully Automatic Multiple Axis PLC Interface High Speed 250PPM

Details

• Detergent Bar Packaging Machine has been designed to pack detergent cakes/ Laundry cake in single wrap of wrapping paper
• Machine has been designed to handle heat sealable wrapper, laminates and Poly coated wrapping material
• The machine is built from high precision components having the desired metallurgical and heat treatment characteristics, resulting in lower wear and tear, high life and less maintenance

Working Principle

• The soap cakes are fed onto a continuous motion In-feed Conveyor
• The In-feed pushers take the soap cakes to the wrapping feed station
• With the help of pulling rollers, the reel fed wrapper is positioned between the cakes and tumble box
• The wrapper is cut to the required length as the in-feed pushers push the soap along with the cut wrapper into the turret
• Spring-loaded end blocks retain the product in position
• The turret box then indexes by 180 degrees and resulting in top folding
• The next incoming cake pushes the previously packed cake forward which is further pushed into the sealing zone

Feature

• Machine suitable for detergent bar/laundry bar/oil cake/Toilet soap
• Heavy duty cast structure
• Machine weight: Approx. 1600 Kgs
• Speed up to 300 PPM depending upon the product dimensions, laminate quality and feeding of soap
• Directly linkable to bar cutting machine through conveyor for automatic feeding of bars
• Fixed/Adjustable size turret assembly
• Designed to handle soft bar
• Soap moves on belts with pusher to avoid any scratch mark
• Double spool arrangement for wrapper to save change over time of paper roll to increase the uptime of machine
• No soap and no wrapper interlock through PLC
• AC variable speed drive unit
• Double chain for overhead infeed conveyor
• Double chain for overhead discharge conveyor
• Speed of machine directly proportional to soap feeding
• Stop-start mechanism with Geneva Drive for auto feeder belt conveyor
• Collator unit for easy collection of packed bars
• Two sided heaters and cooling unit provide better sealability
• Double corrugation rollers
• Different cut length for paper stiffener lengths can be made at a cut off unit quickly.
• Separate temperature controller for topside heaters and rear heater
• Infeed queue pressure release mechanism while transferring the soap from infeed belt conveyor to prevent dent marks
• Centralized lubrication system
• Print control system with worm and worm wheel mechanism
• Cooling unit for electrical panel
• PID temperature controllers
• Wrapper : Paper / Poly / Hot Melt Lamination Max Dia 450mm
• Core ID 70mm
• Stiffener: Card paper/poly laminated