Horizontal Flow Wrap Form Fill and Seal Machine

Details

• Detergent Bar Packaging Machine has been designed to pack detergent cakes/ Laundry cake in single wrap of wrapping paper
• Machine has been designed to handle heat sealable wrapper, laminates and Poly coated wrapping material
• The machine is built from high precision components having the desired metallurgical and heat treatment characteristics, resulting in lower wear and tear, high life and less maintenance

Working Principle

• The soap cakes are fed onto a continuous motion In-feed Conveyor
• The In-feed pushers take the soap cakes to the wrapping feed station
• With the help of pulling rollers, the reel fed wrapper is positioned between the cakes and tumble box
• The wrapper is cut to the required length as the in-feed pushers push the soap along with the cut wrapper into the turret
• Spring-loaded end blocks retain the product in position
• The turret box then indexes by 180 degrees and resulting in top folding
• The next incoming cake pushes the previously packed cake forward which is further pushed into the sealing zone

Feature

• Machine suitable for detergent bar/laundry bar/oil cake/Toilet soap
• Heavy duty cast structure
• Machine weight: Approx. 1600 Kgs
• Speed up to 300 PPM depending upon the product dimensions, laminate quality and feeding of soap
• Directly linkable to bar cutting machine through conveyor for automatic feeding of bars
• Fixed/Adjustable size turret assembly
• Designed to handle soft bar
• Soap moves on belts with pusher to avoid any scratch mark
• Double spool arrangement for wrapper to save change over time of paper roll to increase the uptime of machine
• No soap and no wrapper interlock through PLC
• AC variable speed drive unit
• Double chain for overhead infeed conveyor
• Double chain for overhead discharge conveyor
• Speed of machine directly proportional to soap feeding
• Stop-start mechanism with Geneva Drive for auto feeder belt conveyor
• Collator unit for easy collection of packed bars
• Two sided heaters and cooling unit provide better sealability
• Double corrugation rollers
• Different cut length for paper stiffener lengths can be made at a cut off unit quickly.
• Separate temperature controller for topside heaters and rear heater
• Infeed queue pressure release mechanism while transferring the soap from infeed belt conveyor to prevent dent marks
• Centralized lubrication system
• Print control system with worm and worm wheel mechanism
• Cooling unit for electrical panel
• PID temperature controllers
• Wrapper : Paper / Poly / Hot Melt Lamination Max Dia 450mm
• Core ID 70mm
• Stiffener: Card paper/poly laminated

Specifications:
Principle Of Operation:

• Products are placed on a flat belt conveyor, either by link up conveyor (not a part of the of the machine) or manually. These soaps are transferred to the infeed lug conveyor of the machine. In feed conveyor then transfers soap into wrapping film that has been formed into a tube by means of forming folder. Bottom seal is made by three sets of rollers. Cross sealing and cutting knife separate the packed soaps. Heat sealable material like BOPP or laminates is used.

Individual Machine Features:

• This machine is designed to give a speed output up to 120ppm depending upon products shape, size, feeding option and laminate characteristics
• Customized for packaging of toilet soap, laundry soap and detergent bars
• Designed to pack single packs or like a string pack
• Multiple soaps can also be packed in one pouch (depending on product dimensions)

Options Features:

• Date Printing unit inkjet/thermal/laser
• Variable speed control drive
• Machine on wheels for easy mobility of machine